Djinious
Oil & gas midstreamProcess & water

Camargue Gas Processing Skid

A midstream conditioning and export skid: emergency shutdown valve, two three-phase production separators, pressure control, two export compressors, interstage and export cooling, condensate export and a flare/relief system.

DjiniousCC
The Camargue gas processing skid overview in DjiniousCC: wellhead ESD valve, two separators, pressure control valve, two compressors, coolers, condensate tank and export pump, with a relief header routed up to the flare stack.
site code
CAMGsite code
assets
12assets
live tags
82live tags
authority class
C4authority classoperational action

Site CAMG, Fos-sur-Mer, France. These are not mock-ups: all five sites run side by side in the same DjiniousCC instance — 99 assets and 693 live tags, acquired at 1 Hz, historised, alarmed, and each with a procedure that has been dry-run and proven on an isolated twin.

A starved compressor walks toward its surge line

A fouled suction filter collapses CMP-01's inlet pressure and mass flow. Anti-surge margin goes negative while CMP-02 idles at part load. Surge damages the machine in seconds, and the operator's instinct — hold export by pushing the sick machine harder — is exactly wrong.

What the platform models here

Each family has a behavioural model that the live simulator and the proving twin share, so a dry-run behaves the way the plant does.

Three-phase separators · Centrifugal compressors · Heat exchangers · ESD & control valves · Condensate tank · Export pump · Flare stack

The procedure: Compressor Anti-Surge Load Transfer

Pull a starved export compressor away from its surge line and hold export throughput: unload CMP-01, transfer duty to CMP-02, open the pressure-control valve to shed back-pressure, and require operator confirmation before the change is applied. Authority class: C4 · operational action.

  1. Step 1

    Unload CMP-01 → 45 %

  2. Step 2

    Load CMP-02 → 92 %

  3. Step 3

    Open PCV-01 → 78 %

  4. Step 4

    Shift-supervisor confirmation

  5. Step 5

    Notify control room

The proof: CMP-01 Suction Restriction

A suction restriction starves CMP-01: inlet pressure and mass flow collapse and the machine enters surge while CMP-02 runs at part load.

Baseline — without the procedure

  • Anti-surge margin ≥ 12 % on both trains — measured −32.3 %
  • CMP-02 export flow ≥ 80 kNm³/h — measured 71.2 kNm³/h

With the procedure — every assertion holds

  • Anti-surge margin ≥ 12 % on both trains — measured +16.6 %
  • CMP-02 export flow ≥ 80 kNm³/h — measured 88.7 kNm³/h

The machine is pulled off the surge line and export is held, both proven before a single command reaches the skid.

What the control room sees